This project is a fully functional mechanical clock driven by a single electric motor. The goal was to recreate a classic gear-based timekeeping mechanism, where the motor turns the seconds gear once per minute, and this movement is transmitted through a chain of wooden gears to control the minute and hour hands.
All gears were custom-designed in Fusion 360, respecting a strict constraint: no gear could have more than 60 teeth. This required careful calculation of gear ratios and multi-stage transmission to achieve:
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1 rotation of the minute hand every 60 minutes
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1 rotation of the hour hand every 12 hours
The gears were laser-cut from plywood, offering both mechanical precision and a clean, aesthetic look. The entire clock structure (gears, frame, and hands) was built by hand using digital fabrication tools.
An Arduino and a 28BYJ-48 stepper motor control the movement, turning the seconds gear at exactly 1 revolution per minute. No additional motors are used; all hands move through mechanical transmission alone.
This project combines:
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Mechanical design
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Digital fabrication
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Electronics
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Gear ratio optimization
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Aesthetic woodworking
The result is a beautiful and accurate timepiece that showcases how precise and elegant mechanical systems can be even when made from simple materials like wood.